Dennis Botta's profile

CO-mmuter Bikeframe-Storage

CO - mmuter
 Bikeframe - Storage - Bikepacking






The - assignment​​​​​​​
The lead topic is, to create a product that incorporates 
expansion and reduction. Also, this product has to have 
a practical use.

The - execution​​​​​​​
As a team of two students, find a product that is useful 
for both of you and develop it using tools available to a 
first semester student. Build a final working model of the 
object and present it in a suited environment.

The - idea
After brainstorming for a while, my team decided 
to pursue a common hobby: Biking.
Both of us has had issues with storage and carrying 
more than what our backpacks could hold on a bike. 
Therefore, we decided to tackle that problem by 
designing a frame mounted, removable, collapsible 
and conveniently placed storage bag.

The - sketches 
Considering the placement of the added storage solution, 
the team thought about a good way to collapse the 
frames torage while still having it easily accessible. First
thoughts were about using an Accordion-like folding mechanism
This proved to be too soft to contain the cargo in a shape 
that is acceptable on a bike.




The - placement
Both, the frame triangle and the area above it showed promise 
in terms of accessibility and volume. Furthermore, 
this placement would allow the user to easily take the bag off 
the frame when commuting or entering the office, shop or home.

The - tests (Volume and ergonomics) 
We tested the available width and length of the bag 
with low density flexible foam to see how wide it could 
be without intercepting the riders legs. Especially the 
knees were a big factor. After testing with 4 different 
individuals for comfort an ease of use, we decided on 
a final width of 100 mm.



The - build
We then cut out a 1:1 scale model from cardboard and 
fitted it onto the bike. With this model we also calculated 
the final storage capacity. Depending on the expansion 
of the later used rubber straps, it would have a capacity 
of up to 15 liters. That is the equivalent of a small backpack.



As the material for the hard outer shell we decided to use 
High-Density PVC foam board. It is rigid and lightweight 
making it perfect for applications on a bicycle. Also, 
PVC is a thermoplastic, enabling us to bend it to the desired 
shape using a heat gun.
Another benefit of using the PVC foam board is that it is easy 
to cut and glue onto because of its good chemical resistance. 
We decided to use a high strength vulcanization glue for 
attaching the zippers after we cut out the side panels.


The - product
Enjoy some pictures of the finished product.


The - expansion
We fitted the inner fabric liner with elastic straps, which we 
sewed on to the fabric while stretched. Therefore, the bag 
stays collapsed and flat until it is loaded with items. 
It then expands into the bike frame triangle while staying 
low profile and not colliding with the riders knees or legs.

Both sides can be equally filled and accessed by the side flap 
and the zipper. The top compartment is accessible from the 
back of the bag via another zipper. It holds up to 3 liters or a 
milk carton and a bottle of water.
The strap on the top is self retracting with a rubber strap and 
makes for a pleasant smooth look when it is not in use.




In cooperation with Lukas Gössl


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- Thank you -


CO-mmuter Bikeframe-Storage
Published:

CO-mmuter Bikeframe-Storage

Published: